BLOG

How Infrastructure teams can standardise QA as they scale

Digital solutions like CONQA reduce reliance on individuals by strengthening processes across projects and regions.

Template website heros (25)

In civil infrastructure, consistency matters just as much as speed. Projects are being delivered across multiple crews, subcontractors and locations, often under tight programmes and high scrutiny. Yet for many growing teams, quality work and documentation still depend heavily on individual experience, rather than repeatable systems.

When QA knowledge lives in people's heads instead of defined process, quality becomes harder to maintain. What might work for a small, tight-knit crew becomes unsustainable across larger jobs and different regions.

Why does growth cause disruption?

Early on, informal processes can feel efficient. Experienced engineers and supervisors know what "good" looks like, and following a set process can feel like double-handling. Issues are picked up through habit and implicit knowledge, but as teams grow, projects become more complex and companies scale, relying on that intrinsic understanding becomes a risk, rather than an asset.

It might be that new starters interpret requirements differently. Inspections can vary from crew to crew. Records are captured inconsistently, if at all. Managers spend more time answering questions and chasing missing information than improving outcomes. Over time, this leads to avoidable defects, rework, and friction with clients. The problem isn’t capability. It’s that experience hasn’t been translated into a system others can follow.

"We are always looking for new and inventive ways to strengthen further and streamline our processes. With the help of CONQA, we can reduce manual paperwork, increase productivity and gain real-time insights throughout the build process."

Ajith Kulappurath, Regional Quality Manager, Fulton Hogan

From individual expertise to repeatable processes

The most effective contractors don’t avoid making the most of their team's implicit knowledge. Instead they use it to build structure by turning individual know-how into repeatable and reportable standards. In practice, that looks like:

  • Defining QA requirements up front → Inspection and test plans are aligned to project requirements before work begins, so expectations are clear from day one rather than rediscovered mid-build.
  • Setting expectations that work on a job site → QA processes are realistic for engineers and supervisors to complete on site, regardless of project size or complexity.
  • Capturing evidence as work is happening → Inspections, photos and approvals are recorded digitally in real time, reducing reliance on memory, paperwork or in person follow-up.
  • Creating a single source of truth → QA information lives in one place, giving managers visibility across crews and projects without chasing updates.

As Von Jones at RSA Contractors, puts it:

“We’ve got some projects that are very complex, and some that are not very complex at all. What we have previously struggled with is a system that is flexible to use on all types of projects... Because CONQA is so easy to use, and not only by engineers, but also by supervisors, it can actually help us with our smaller, hourly rate projects too.”

What standardised QA unlocks

When QA is systemised, onboarding becomes faster because new team members are guided by process rather than assumption. Projects run more smoothly because issues are identified early and addressed once, not repeatedly. Clients gain confidence because quality evidence is complete, consistent, and easy to access.

It also changes how projects close out. Instead of QA being left until the end, quality work happens continuously alongside construction.

"The platform also enables site foremen to load crucial photographs and documents against the respective sign-off items, saving time compared to the usual method of having the foremen come into the office, upload their photos to a manager’s computer who would then have to file them to an ITP folder."

Joe Findley, Contracting Divisional Manager, Fulton Hogan Southland

Building quality that grows with you

As civil infrastructure teams expand, relying on individual experience alone is no longer enough. Standardising QA isn’t about adding bureaucracy. It’s about protecting quality, reducing risk, and giving teams the tools they need to deliver consistently at scale.

See it for yourself

Find out how a simple digital system can help standardise QA, reduce risk, and keep quality consistent as your teams scale.